Detailed Product Description

ISO 9001:2000 UNIT

PRABHAKAR ENGINEERS PRIVATE LIMITED, a Company established in 1967, is a Designer, Manufacturer of Boiler Pressure Parts and has expertise, for past 37 years, in manufacturing and replacement of Pressure Parts, like Super Heaters, Economisers, Heat Exchangers, Boiler Tubes, Headers and Steam Piping with its accessories.

We offer replacement services on Boiler Tubes, Super Heaters, Heat Exchangers, Economisers Steam Piping and other Pressure Parts with shorter delivery and at a reasonable price than the Original Boiler Manufacturers, with CE STAMPING.

All Boiler Pressure Parts/ Steam Piping are fully manufactured, fabricated, radiographed (100% viewed from both axis, in special cases), stress relieved, hydro tested and stamped in accordance with ASME Code/Indian Boiler Regulations Act as required.

DRAWINGS:

Pressure Parts drawings of mostly all the Boiler Manufacturers are catalogued and listed in comprehensive database.  All drawings of Pressure Parts are procured in AUTOCAD System.  Full size lay-outs are drawn on plate surface in shop floor which serves as a template for tube bending angles to ensure proper tube configuration and fit up.

SHORT RADIUS BENDS:

Short Radius Bends are bent to preliminary radius then further pressed in cold, with sophisticated toolings to final configuration, even upto 0.6D, maintaining ovality and thinning tolerances to the respective codes.

HEADERS:

Headers of alloy and carbon steel are manufactured and are post weld heat treated as per respective codes.

WELDINGS:

Certified welders approved under Lloyds Register Industrial Services (I) Pvt.Ltd./Indian Boiler Regulations Act for special alloy and carbon steel material are conversant with the latest welding procedures like GTAW (TIG), GMAW (MIG), SAW (submerged Arc) and MMA.   Welding of T-91 specification tubes can also be undertaken by us.

ASSEMBLIES:

Assemblies of Super heaters, Economisers, Heat Exchangers and other Pressure Parts are done utilising bent tubes as per respective codes.

QUALITY CONTROL:

Our internal standards of Quality Control are stringent and our Q.C.Programme is approved by various International and National Inspection Agencies.

Third Party Inspection Services provided by Lloyds Register of Industrial Services (I) Pvt.Ltd. can be provided along with statutory boards inspection. 

APPROVED BY:

Lloyds Register Asia

Bureau Veritas.

Indian Boiler Regulations Act.

REGISTERED UNDER:

a)   Small Scale Industries.

b)   National Small Scale Industrial Corporation.

CUSTOMERS LIST:

 Thermal Power Stations

 Captive Generation Plants

 Co-generation Plants

 Waste Heat Recovery Boilers

 Fertilizers Plants

 Paper and Pulp Industries

 Process Industry

Cement Plants

Chemicals Industries

Oil refineries

PRABHAKAR ENGINEERS PRIVATE LIMITED

P.O.BOX 1882, GENERAL BLOCK,

PLOT NO.116, MIDC,

BHOSARI, PUNE 411 026

MAHARASHTRA,

INDIA.

Tel.    91  20  27121793 and 27127329

Fax.   91  20  27120793